Case Study

Suitability-For-Service for Equipment Lacking Design Documentation

Asset Mechanical Integrity & Life Cycle Management

Suitability-For-Service for Equipment Lacking Design Documentation

Problem

An owner-operator identifies equipment in operation that is lacking critical design documentation (including the OSHA required nameplate, records, and stamping for equipment operating in Process Safety Management (PSM) services).

Solution

If the project involves multiple equipment items, develop a project technical protocol document to establish the technical basis for the project and to ensure consistency with the assumptions, methodologies, and deliverables. Reverse engineer each equipment item to establish a pressure and temperature rating (including external pressure rating where applicable) as well as to establish a future corrosion allowance. If necessary, employ Fitness-For-Service (FFS) or Design-By-Analysis (DBA) methodologies to reduce conservatism or address damage or non-standard geometries and complex loading conditions.

Value

  • Validate that the equipment is safe to operate.
  • Identify any local design modifications or alterations to gain compliance.
  • Avoid the cost of equipment replacement (including material and fabrication cost, transportation cost, installation cost, etc.).
  • Leverage efficiencies and thus reduced cost from focused engineering and inspection efforts for cases where the project involves multiple equipment items.

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